Machine Repair and Maintenance

Why On-Site Service is Better for Machine Repair?

Machines are very important in most industries and not maintaining them properly can lead to big problems that could result in loss of productivity. Worse is when the problems happen, and machine repair is needed which will take a few days or weeks to be done. With such time being lost, so much money is being lost as well.

The price of repair or rebuilding tools could be staggering. But in addition to that is the cost and hassle of having to transport them to a machine shop. This situation would want you to forget about having the machine or tools in the first place.

Good thing that there is a solution to this issue. Finding a good machine shop that has been in service for a long time will definitely help. While there are those that can repair and replace the parts of the equipment, it would be more helpful to opt for those who are willing to come to you what needs to be done. See here the benefits of on-site tool services.

Convenience

In case a car breaks down, for example, a tow truck would drop it off at the nearest auto body shop. But when a hydraulic bender breaks down, what should be done? If there are some reasons why you could not make it to the machine repair shop, there is no need to worry.

An on-site repair service will bring the repair in front of you so there is no need for you to get out of your way and pack your equipment, bring it to the shop, and pack it again. The goal is to perform the best quality repairs in whichever way works best for you.

No Waiting Around

If you take your machine for a repair, in most cases you would want to stay until it is finished. But the sad part is, this usually means missed opportunities or a lot of downtimes. But if the repair is done on-site, you can still access your facilities and resources.

Repairing Machine Onsite Technician
Repairing Machine Onsite Technician

No Transport Hassle

The most expensive cost of rebuilding any tool is lost time. When there is a need to ship. Disassemble, and reassemble a big piece of equipment, it will eat up a lot of time and effort. But with an on-site machine tool repair service, you don’t have to be concerned with these things anymore. Of course, smaller repairs become a lot easier.

What Can be Repaired?

What is more interesting with on-site repair services is that a variety of tools can be repaired. This may include press brakes, shears, spot welders, roll forming equipment, saws, fabrication equipment and different forms of sheet metal.Regular care is needed of course. If the tool has small parts that are rubbing together, be sure that your property clean and lubricate them. If you need repairs and want to spare yourself the hassle of traveling, be sure to hire on-site field services. Doing so will definitely be very beneficial for you, aside from saving your tools and equipment.

Waterjet Cutting Machine

Does Waterjet Cutting Machine Cut Through Steel?

A waterjet cutting machine is a modern piece of cutting equipment. They are used in many industries today and can be seen in many different machine and fabrication shops in the country. 

As one of today’s preferred material cutting tools, they can efficiently cut metal parts just by the use of a high-pressure jet of water

Water itself cutting through tough material like metal indeed sounds pretty amazing but it is true. Provided that the right elements are there and water is made to flow fast enough and make it reach a point that it can cut through metal.  

Waterjet cutting machines are analogous to a power washer wand. This can be usually seen in a local car wash and chances are high that you might have seen one. 

If you want to understand how water jet cutters work, you can just try to observe how power washers are run and that will let you know exactly the mechanics of waterjet. 

The waterjet technology is actually 30 times better and more powerful than the power washers we see. If you let these two machines run side by side and observe, you will see how poor a power washer would fare to how a waterjet cutter will perform. 

The Secret to the Power of Waterjet Cutters

The secret to the cutting power of a waterjet cutting machine lies in the strong and coherent spray of water. Waterjets can cut through tough objects such as metal because it channels the water spray through an extremely narrow jeweled nozzle at such high pressure. By this measure, the water spray will remain coherent. 

Unlike the traditional metal cutters, a waterjet machine will never get dull. There is also no chance that it will overheat. 

The very first time that waterjet technology was first used can be traced back to 1852. Low-pressure water jets were popularized then and were used primarily for gold mining. Come the 1900s, hot water jets and steam was introduced as a better alternative for cleaning purposes.

It is only in the latter part of the 1960s that high-pressure waterjets were first used, but it took another 10 years more before the industry initiated the use of waterjet technology to help address its need for better, faster, highly efficient material cutting applications. The use of abrasive materials in waterjet (abrasive waterjet) which has something to do with adding garnet particles in the water came only in the 1980s.  

Waterjets can cut through the following tough materials: 

  • Granite
  • Metal
  • Marble
  • Stone
  • Wood
  • Plastic
  • Stainless steel

Waterjets are so powerful that they can even cut through a “sandwich” of different materials to a maximum of 4 inches thick. The cutting process itself is relatively heat-free and dust-free and, unlike other conventional material cutting methods, waterjet technology will not produce any foul-smelling odor or fumes.

Waterjet system alone, sans any abrasives, is ideal for cutting “softer” materials, whereas the abrasive type of waterjet is intended instead for cutting harder, tougher objects. The process of actual cutting is often carried out underwater, to lessen noise and splash. The purpose of faster feed rates is to keep the jet of water from cutting through the object all the way.

As for the water pressure, typically they would range between 20,000 and 55,000 psi. The high pressure being applied to the water will force it through a 0.010” to 0.015” hole or orifice in the cutter head.

Oil-drilling-zone

What Makes A Containment Boom the Best Solution?

Oil and chemical spills can cause a lot of trouble and this is something that you don’t want to happen. Thus, the ultimate solution is to use a reliable containment boom. Industrial accidents like spills can always happen. Whether it is intentional or not, the spill can cause harm to the environment. In most cases, the damages are not easy to manage and can even be irreparable.

This is the same reason that urged for the applications of measures towards avoiding spills. In most cases, this is left to the discretion of owners and operators of industrial businesses. It is important that safety measures are mandated and put in place for spill cleanups in order to prevent possible harmful liquid spills from reaching the waterways.

Important Component

Among the most significant components of any spill cleanup is a quality containment boom. This is the primary choice of spill response teams who are tasks to undertake necessary measures to be able to handle oil or chemical spills. Spill kits that contain the right materials for spill cleanup should be kept in vehicles or work areas where spillages can possibly originate.

There are various kinds of spills kits that depend on the kinds of liquids that can accidentally spill. The general or universal type of spill kit often includes all-purpose spill booms that can absorb different types of liquid spills. Also, rolls and spill pads are included in the said kit to mop up the spills more effectively.

Oil-Spill
Oil Spill

For specific kinds of liquid spills, a spill kit that is only intended for oil spills or a chemical hazmat spill kits are recommended. This is a kind of kit that only contains a boom that is intended to be used for oil spills. These booms are water-repellent that float above water so it can effectively prevent oil spills from spreading to open water.

Wipe ups are achieved with the use of oil absorbent spill pads, sweeps, net bags, pompoms, socks, and boat bilge booms. On the other hand, chemical spills are contained using a chemical hazmat kind of boom. This is a yellow colored absorbent boom that is used not just to keep chemical spills and liquids that are of unknown composition from spreading, but also helps warn individuals from getting near the spills as the could have harmful effects. The harm comes from the toxic fume inhalation, as well as skin burns. Aside from this type of boom, a hazmat spill kit has pads and absorbent mats that can absorb hydrocarbon and even water-based spills for mop ups.

Avoiding the Harmful Effects

The potential harmful effects of chemical and oil spills, while not really unavoidable, could be efficiently contained in a certain area using an absorbent boom. Go right here to see other harmful effects of spills. Having such boom in places where chemicals and oils are used in factories, mechanical plants, oil barges, and even in mechanical repair shops and small private boats could only avert other harm and complications to people and properties but can also save the environment. The use of oil containment booms is one of the most effective ways to ensure the safety of everyone.

Oil Platform

Why Every Business Need to Take Good Advantage of Bunded Tanks?

If your enterprise is involved in the use or trading of high-value liquids like diesel fuel or petrochemical products, the use of bunded tanks is highly recommended. Such liquid containment facility will help ensure that your stored diesel fuel or corrosive acid is safe and secure, and will not put the environment in harm’s way. With respect to their safety and security features, here are some of the good reasons why you have a dire need for a bunded tank system.

  • 1. Bunded Tanks will not put the environment in harm’s way.

The times we are living in now is clearly defined by the increased consciousness of people and industries about the dire need to care for the welfare of the environment. Thus, every product or service that we can see today are designed with the purpose of not inflicting harm to the environment.

Bunded storage tanks are double layer tanks. These types of storage tanks are a tank within another tank. This indicates that the liquid fuel you store in them will have to break through its double protective layers first before it can find its way to the surrounding environment and cause havoc of unimaginable proportions.

In the event of leaks or spillage, the secondary layer or tank will rectify the situation for you and secure your high-value liquid without inducing harm to the environment.

  • 2. Huge Storage Capacity

Steel bunded tanks are a notch higher in functionality if you will compare them to their plastic alternatives. One reason for this is its superb storage capacity. Did you know that this type of liquid containment system can hold and store up to 120,000 liters? As a bonus with this storage system is that you can store as little or as much as your particular business application requires. Hence, they are the ideal custom solution for any business.

  • 3. Long term and durable solution

Steel bunded storage tank systems are crafted with the help of only the best materials around. The design specifications for this type of containment system allow them to withstand even the worst weather condition there is. They are also highly resistant to corrosion which works to the advantage of the containment system because it extends their lifespan. Like for instance, they have high resistance to warping and deterioration which is a normal occurrence in objects that are constantly exposed to sunlight.

The long-standing durability of bunded storage tanks is your best assurance and guarantee that your stored liquid fuel is safe, secure, and will not cause damage to your project site or facility. Long term use of bunded storage tanks will help you save money.

  • 4. Secures and Keeps Your Stored Fuel Safe

The majority of liquid fuels we store for industrial and commercial purposes come with high monetary value. This is the main reason why businesses involved in trading, selling, and the use of high-value liquids take all measures they can use just so they can discourage or deter anyone from any attempt to steal them. They are made from materials that are tough and hard to drill into. This means to say that your stored fuel, as well as the money you invested for, are secure.

The Aerospace Industry in Relation to WaterJet Cutting

The Aerospace Industry in Relation to WaterJet Cutting

Do you find it surprising that the aerospace industry has found several practical applications for water jet cutting and are using those to help advance its own purposes?

If you have seen some of the projects that this industry is up to, you will realize that people working in this sphere are not just into the production of aircraft themselves, aircraft engines or any of the parts related to those but they are also involved in scientific developments, military solutions, and a host of other components that help in defining our current world as “modern”.

The aerospace industry has made it very clear that it has no room for error. There is no possible way that it can tolerate it. Hence, the reason why it employed the versatility and the accuracy of water jet cutting is to help them in the production of a wide spectrum of components. This would be ranging from turbine blades to jet engines, then down to the production of different types of control panels and so much more.

What is even more surprising is the fact that water jet cutting machines have been around since the 1970s, as mentioned earlier, and yet so many of us are under the impression that this is yet another new technology when it is not.

The Aerospace Industry Needs High Level of Precision

We know for a fact that the aerospace industry is diverse and multifaceted. It covers many different aspects of our life as a nation, starting from military solutions that are designed for national defense to the production of commercial aircrafts.

The production of aircraft components necessitates them to be machine-fabricated so as to ensure they are made with utmost quality. They should be produced with the highest quality because even the slightest flaw or error in their production could lead to tragedy.

The machining of various parts needed by the aerospace industry, notable for their superior quality and strength, is more complex than what we think and presents more challenges that must be surmounted as opposed to the production of other kinds of consumer goods.

It is also excessively stringent on the aspect of traceability, and stricter on tolerances. This signifies that the industry is in dire need of machining processes that can go at par with its required elaborate production levels. In the face of these manufacturing demands at such high standards, the water jet cutting machine came into the picture, sweeping away any competition there is.

Aerospace Industry

What Can Waterjet Technology Offer to the Aerospace Industry?

So, how did the water jet machine manufacturers managed to position themselves as a reliably precise and strong contender in as far as meeting the tight aerospace production demands?

For the most part, the waterjet industry found themselves in a favorable position due to their level of adaptability. Besides, the fact that you can tweak and make adjustments to the abrasive waterjets so that they will conform to any specific cutting requirements, there is also a room for its standardization to allow for more precise and uniform production of materials, even if it is going to be a large-scale basis.

Waterjet technology is adaptable across different material cutting projects, as well as many different types of materials. This cutting-edge technology can cut through a wide array of substances — this would also include those materials that are susceptible to acquire damage from other styles of fabrication — such as:

  • Brass
  • Glass
  • Plastic
  • Aluminum
  • Carbon fiber
  • Rubber
  • Alloys
  • Stainless Steel
  • Copper
  • Titanium
  • Foam

The underlying reason why the waterjet cutting machine can seamlessly cut through a wide array of materials is because it makes use of a cool-cutting process. This signifies that it will not produce a heat-affected zone (HAZ).

Like for instance, when using laser cutting technology it will pose a certain level of difficulty when dealing with materials that are known to have a high level of thermal conductivity, such as aluminum or steel.

On the other hand, the use of water jet cutting machines eliminate these issues and completely eradicates the building up of heat-affected zones. The presence of HAZ can be detrimental because it can put the structural integrity of your cut material on the line due to microscopic cracks it makes.

It is also natural for waterjet cutting machines to work alongside technologies on automation and control. Doing so helps in facilitating a more straightforward and standardized production. With respect to the high level of precision which the aerospace manufacturing requires, this is going to become a huge boon to the companies that are involved in the industry.

What is the Future of Aerospace?

Advanced and high-technology computer systems can significantly help in seeing to it that parts are carefully and fully constructed, paying good attention even to the minute details. While the use of laser cutting machines may also involve top-of-the-line computer systems, the fact remains that they can still impose heat on your materials. This will render your materials subject to warping and when this occurs, it may necessitate you to implement secondary processing to further refine the said structural flaw.