How to Keep Your Waterjets Cutting Machine Area Spic and Span Even amid a Production Schedule?

Everyone knows that the use of waterjets cutting machines in handling various material cutting or slicing needs can be very advantageous. However, there is a downside to it. Water jet cutting has a notoriety for being a very messy operation.

waterjet cutting machine

The moment that pulverized abrasive gets into contact with water, it forms “muck”. This sometimes runs the risk of flying out of the tank wrought out by the cutting process itself. 

This explains the reason why the vast majority of fabricators would want to have their laser cutting systems at a safe distance, away from water jet cutting activities, to keep them safe and secure from the risk of possible damage. 

A lot of metal fabricators choose to contend with the topsy-turvy byproducts of the waterjet cutting activities. Nevertheless, they must know that this would not have to be the case.

A Clean Waterjet Cutting Area-Install and Surround the Tank with Shields

In using a waterjet cutting machine system to cut metal, it runs the risk of water spray itself being kicked back at you. 

The jet may hit the top slats, triggering a kickback, or it may hit the bottom slats, and cause a load of turbulence, which will have water shoot over the edges of the tank. 

With a height of about 2 to 3 feet, they can easily stick to the sidewalls of your tank, keeping the sprays contained within. The cost-effective alternative to transparent plastic shielding is metal shieldings. You can buy them online, or make some yourself. 

Do not forget that operators have a natural tendency to lean more on the use of clear shields. It’s because it lets them see through the tank easily and thus know right away what is happening right there and then. The shielding that is in close range or proximity to the control station needs to be transparent.

Consider Cutting Underwater

Cutting underwater is a great way to boost the cutting process because it will help you keep things contained and clean. The piercing method has done underwater still creates spray, but not everything will be able to escape the tank while the system is carrying out its work. Besides, cutting underwater will minimize noise.

Seasoned waterjet cutting machine operators who, through the years, have become so well versed in slicing above the water line have grown to like it because it makes it possible for them to see the cutting process more clearly. 

cutting machine

If you decide to give underwater cutting a shot, see to it that you have a solid job program. This will take away the possibility of tip-ups, and thus, for that reason, you will not have to worry about it. It works to your advantage not to run a program and have it as a first-time underwater cutting job. 

Treat the Waterjet Tank as Though It Were a Car

Rinse off the machine and hose it down at the end of the day. Make this a habit to prevent the muck that gets kicked out of the tank and becomes trapped in the tank from drying out. If that happens, it will become even more challenging to eradicate. 

If at all possible, rinse the tank after each use. Fill a bucket with soap or detergent solution and use a broom to clean your unit. Or you can also opt to run a scrub brush using a stick. This is also considered a practical way to keep it squeaky clean.

If At All Possible, Use Only Water In Cutting

Waterjet cutting necessitates the use of abrasives for the majority of sheet metal jobs. When working on a project that involves the use of metal, the use of abrasive particles would be necessary. However, if you’re cutting an object that will let you forego the use of abrasives, it will take away the creation of dust and muck.

It also reduces the amount of used abrasives, which is good if you are so keen on saving more money.

Think About Using Flood Nozzle

The job of a flood nozzle is to produce a continuous curtain of water all around the jet stream, which is most helpful in containing the kick-back.

The work of the flood nozzle is to aid in the frosting of the material’s edge after it was cut through while cutting glass or a polished material.

Fabricators frequently take advantage of plastic or aluminum shields and surround the waterjet stream with it. This measure will help in keeping the mess right inside the tank.  

How Waterjet Technology Cleaning Can Help Improve Our Oral Hygiene?

The secret to good oral health is always about oral hygiene. Pause for a moment if you want to discover how incorporating waterjet machine tooth cleaning into your oral hygiene habit can help you achieve healthier teeth and gums.

Defining What a Water Flosser Is and How It Works? 

The working technology behind a water flosser is derived from the traditional water jet machine. 

It comes with a pump and a motor to create a jet of pressurized and pulsating water. This water comes from a repository and takes its way out via a narrow mouthpiece of the machine.

dental technician

The created stream of water works like a jet of liquid dental floss. It is helpful in removing food debris or particles, bacteria, and plaque between teeth and gums. Many people out there, after giving it a try, shifted their preference to this over the standard string type of dental floss since it is far easier to use. 

Besides, it is also more convenient than traditional flossing. Water flossing, according to dental professionals, is far more effective in removing plaque and thus it gives you a certain control over gingivitis, which is really good if you look at it. 

What Are the Benefits of Waterjet Cleaning Your Teeth? 

We know how difficult it is to get a string type of dental floss between grinders and back molars. A top-tier water flosser can come into the picture here because it is powered by a waterjet technology! They can do a lot of stuff that traditional string flossing can’t. 

A strong solid stream of water jet is far more effective in reaching the deepest corners of the gums. It is in this region that acids form and bacteria form and hide, multiply, and spread. While every single one of us can enjoy the benefits of water flosser for teeth cleaning, it can be very advantageous to have in certain situations. 

Tooth cleaning with waterjet is ideal for people who have braces as well as people with complicated dental work. They are advised to take advantage of a water flosser for their oral care concerns. Even those who are suffering from a certain kind of gum disease will benefit from it, too. 

Oral waterjet is a breakthrough in oral dental care. It will help us see oral hygiene in a different light. Of course, nothing beats a visit to a licensed dentist or a professional periodontist if what you are looking for is sound advice on proper gum care and treatment, especially if you have special needs in this area. 

Periodontal disease 

The greatest weapon we have against gum disease is a strong defense! So, to keep you safe and protected against the outset of gingivitis, improving your oral hygiene practices is a must. But most importantly, we should have a way of eradicating nasty plaque from those hard-to-reach places in the mouth, where brushing alone won’t do and traditional flossing is not enough. 

Braces   

People who have dental braces need to pay careful attention to their oral health and hygiene. Swollen gums, dry mouth, cavities, discolored teeth may all develop soon if plaque stays on your teeth for long.

dentistry equipment

Plaque can also develop in between the braces, thus keeping them squeaky clean is crucial.  A water jet cleaning is highly efficient at extracting plaque and food bits from between your teeth and those areas surrounding your braces.

Aside from flossing, you may also consider having a regular waterjet machine dental cleaning treatment. It is a surefire way to complete your dental health and take it a notch higher.

Dental Work

Dental implants, bridges, and crowns are significant investments. One downside to them is they are often very challenging to maintain. Cleaning dental bridges and around the crown, as well as surfaces that surround dental implants should be observed to secure your investment.

A waterjet machine for dental cleaning and flossing is much more effective if it comes with a pulsating action. They are designed for cleaning hard-to-reach places where food debris, bacteria, and other particles tend to cumulate.

Regular brushing of teeth is the pillar of good oral hygiene. Behind every radiant smile is the magic of a good quality toothbrush and the knowledge of how to use it properly.

Waterjet machine flossing is fast gaining popularity these days. Soon every household is going to have their own water flosser, too.

Waterjet Cutting Machine

Does Waterjet Cutting Machine Cut Through Steel?

A waterjet cutting machine is a modern piece of cutting equipment. They are used in many industries today and can be seen in many different machine and fabrication shops in the country. 

As one of today’s preferred material cutting tools, they can efficiently cut metal parts just by the use of a high-pressure jet of water

Water itself cutting through tough material like metal indeed sounds pretty amazing but it is true. Provided that the right elements are there and water is made to flow fast enough and make it reach a point that it can cut through metal.  

Waterjet cutting machines are analogous to a power washer wand. This can be usually seen in a local car wash and chances are high that you might have seen one. 

If you want to understand how water jet cutters work, you can just try to observe how power washers are run and that will let you know exactly the mechanics of waterjet. 

The waterjet technology is actually 30 times better and more powerful than the power washers we see. If you let these two machines run side by side and observe, you will see how poor a power washer would fare to how a waterjet cutter will perform. 

The Secret to the Power of Waterjet Cutters

The secret to the cutting power of a waterjet cutting machine lies in the strong and coherent spray of water. Waterjets can cut through tough objects such as metal because it channels the water spray through an extremely narrow jeweled nozzle at such high pressure. By this measure, the water spray will remain coherent. 

Unlike the traditional metal cutters, a waterjet machine will never get dull. There is also no chance that it will overheat. 

The very first time that waterjet technology was first used can be traced back to 1852. Low-pressure water jets were popularized then and were used primarily for gold mining. Come the 1900s, hot water jets and steam was introduced as a better alternative for cleaning purposes.

It is only in the latter part of the 1960s that high-pressure waterjets were first used, but it took another 10 years more before the industry initiated the use of waterjet technology to help address its need for better, faster, highly efficient material cutting applications. The use of abrasive materials in waterjet (abrasive waterjet) which has something to do with adding garnet particles in the water came only in the 1980s.  

Waterjets can cut through the following tough materials: 

  • Granite
  • Metal
  • Marble
  • Stone
  • Wood
  • Plastic
  • Stainless steel

Waterjets are so powerful that they can even cut through a “sandwich” of different materials to a maximum of 4 inches thick. The cutting process itself is relatively heat-free and dust-free and, unlike other conventional material cutting methods, waterjet technology will not produce any foul-smelling odor or fumes.

Waterjet system alone, sans any abrasives, is ideal for cutting “softer” materials, whereas the abrasive type of waterjet is intended instead for cutting harder, tougher objects. The process of actual cutting is often carried out underwater, to lessen noise and splash. The purpose of faster feed rates is to keep the jet of water from cutting through the object all the way.

As for the water pressure, typically they would range between 20,000 and 55,000 psi. The high pressure being applied to the water will force it through a 0.010” to 0.015” hole or orifice in the cutter head.